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So, I've decide to take Inquisitor back up, after something like 12 years, since me and the friends I used to play it with agree it was the most fun we've had with the hobby. I've managed to lose almost all of the 80 or so Inquisitor figures I had back then BUT in the mean time I put together a 40k guard army, a 40k inquisitor force, and my brother has tons of chaos cultists / mutants and zombies, so I have all the 40k scale figures I need to play the game using centimeters instead of inches.
ANYWAY
I used to have a sick excel character sheet back in the day that I downloaded from some fan page that has probably been defunct for a decade. I've looked all over the internet and couldn't find anything that good.
Does anyone still have one of those and could they email it to me? Would much appreciate!

I vaguely recall things like that, but haven't kept any of them. However, if they're of any use to you, these are my own reworks of the Inquisitor character sheet - editable and printable Word documents, laid out more economically and designed to fit several characters per sheet (which saves on time mixing up and shuffling several):

http://www.mediafire.com/?m1mq96owictm673
http://www.mediafire.com/?4wa2ittx54ivz13

Thanks dude! This is actually really jogging my memory, I used to have small sheets like that for henchmen type characters you might use multiple of who wouldn't have much in the way of wargear or back story, like plague zombies or servitors. Super helpful!

Well, those sheets I linked above are intended for full PCs - most of the time, it's not necessary to have their background available mid-game, just their rules.

I'd tend to write and print their background separately, but the format people use for that is very much a matter of preference. Personally, I use variations on these categories:

- Name:
- Known Aliases:
- Rank/Affiliation:

- Physical stats
Date of Birth:
Place of Birth:
Species: (if necessary, such as for Xenos, Abhumans or Mutants)
Gender:
Height:
Weight:
Physical appearance:

- History
- Personality/ Beliefs
- Abilities
- Equipment (sometimes includes notes on their attire)
- Known Associates
- Other notes (for things like quirks or minor asides)
- Quotes

For minor NPCs, I'd use a profile like:
WS BS Str Ac 6 5 +1 2They're usually not worth the full profile and rules effort that major NPCs or PCs deserve, so I use a modified version of the NPC rules from the Architecture of Hate Fanatic Online article. (But their original is a "roll high" D6 based system - like 40k - which seemed to mesh with Inquisitor less well than using a "roll low" D10 system, and gave NPCs very little variety in toughness or weapons, which is why I adapted it).