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The only time it actually becomes a problem is when having epic battles of several thousand points - moving tons of infantry requires a tiny bit of back strain, but it's not that big of a deal.
I don't play 40k because I don't like the idea of asking my opponent to wait while I move even 75 miniatures, so that won't be a problem.
Balance in pick up games? Two people, each with their own goals for the game, design half a board game on their own without knowing the layout of the board and hope it all works out. Good luck with that. The faster you can find like minded individuals who want the same things from the game as you, the better.