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I have been looking at a lot of Ork conversions and the use of plastic card. I really like the armor plates having the beveled edges look along with the riveting and scratched dinged metal. My goal is to work on some conversions for a Gorkamorka and Necromunda vehicles. What’s the best plastic card thickness to capture that beveled look? What’s the best thickness for plastic rods to make rivets? If you’re in the US, what supplier do you like to use and is it online? My local hobby shop doesn’t carry plastic card and I have looked in the big box retailers like Wal-Mart and home depot and haven’t seen it. Finally can you suggest a tutorial to teach me how to get that beveled look?

I can answer some, although not all, of your questions.

1.) For beveled edges, I scrape mine with a hobby knife. I think I'd like to see a example picture for what you mean though.

2.) For vehicles, you want a thickness about equal to a credit card, maybe a hair thicker for rivets. Something like this, though if you are making vehicles you should instead get a assortment pack like this.

3.) For big, chunky rivets, get 3/32 rod or even 1/8th for very large rivets, like on a superheavy.

4.) I tend to buy online from either Hobbylink, Tower Hobbies, or ebay, depending who has the best prices for what I need.

5.) Again, need an example image to see that beveled look.

And, as a bonus:

I think making rivets out of rods doesn't look particularly good. Here is a tutorial that shows you how to make way better looking rivets right now for free with things you almost certainly already have somewhere around the house (an old speaker grille or fan cover for a PC, or headphones, or something) and scrap sprue.

1. ^ What he does.
2. For vehicles, around 1mm or .040" (Evergreen call it 040).
3. I use 1-1.5mm rod (040-030) - but I haven't built a superheavy in decades.
4. Both Plastruct.com and Evergreen.com are American companies that ship to many hobby stores. Go to their websites and see if they have a stockist in your area.

Otherwise, I'm told that places like home depot have for sale signs made from it over there (they use corflute for it here, which is a pvc corrugated board).

This is the best exampe of the beveled kinda chewed up look I can find

Chew it up with a hobby knife. Turn the blade at an angle to the edge, and scrape away, just like you'd scrape a mold line (but harsher). Now and then cut a hunk out of it.

Thats was a lot of help. Thank you both a bunch.