Ok, I guess I figured this one out. It was bad bottles of paint.
I tried to shoot this at higher PSI, lower PSI and thinned a bit. Shook the heck out of it too. Nothing changed. My test strips all came out the same way, to one degree or another.
I shot a different paint (minitaire lagoon blue this time) and it went on fine. It's not the color I want, but it went on perfectly. 2 images to share here, one is the paint cup where I found a blue mass in the light blue paint. I then poured the bottle out into a tin pan and it was flecked with these dark blue 'chips'
So, I am going to order another pot of this color from a different source and see what happens.
Thanks for the help and good ideas, everyone, I appreciate it!
v/r
Bill