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I find it very surprising that GW doesn't have a supplement for orks in Space Hulk, as orks use the hulks as their spaceships. Phase anyone used orks in a SH game? How did you do it and how did it turn out?

Might be tough. Spacehulk is strange if you try to use the orks since they shoot back!

Wasn't there an expansion back in the old days of first edition that added a bunch of factions, including orcs?

Unfortunately, from what I heard, SH is so closely designed around the SM Terminators vs Genestealers action that that expansion turned out to be grossly unbalanced.

I was thinking of CC orks with 2 attacks at -1, to represent their slow ferocity

Space Crusade is probably a better model for this than Space Hulk. Perhaps if you switch to using D12s (like Space Crusade did), it might be more feasible.