Well, the devestator kit will give you five bodies and some lascannons and a multimelta, although I find the lascannon choice odd in a squad kitted with plasma.
You'll get two combi-plas and two combi-melta for every box of sternguard (ie per 5 marines). I would probably buy three sternguard sets, a tac squad and a devestator squad. This nets you three HF, two lascannons (I think....), a multi-melta, six combi-plas, six combi-melta (plus an extra combi from the tac squad), and thirty bodies to make the squads up, plus enough bling to make your tacticals and devs look like sternguard by diluting the three sets you buy. After that, buy bitz from ebay or from FW to make up the difference; I can't see a more efficient route than this combo.
If it were me putting together sternguard spam, I'd probably cut back on the combi-weapons a bit-the points add up, and marines die. If you keep it to 5 per squad, then you can save 150 pts and sink those into transports for your sternies (which they'll need), or set up a second detachment containing more sternguard. If that much plas/melta is a must-have, then ditch one of the heavy weapons and take a special instead, particularly on the combi-melta squad-the multi-melta is a heavy weapon (rather than assault, like the HF), which is restrictive because you can't move and shoot, but you need to be moving close in order to use all of the other meltas.
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