So I've got a pin vise, a proxxon rotary tool (high end dremel equivalent) and a gakky power drill, and none of them will really do exactly what I want.
The proxxon's minimum speed is ~2k RPMs, which works if you're very very careful, but is still enough to melt plastic. The chuck on it is also a little small for the forstner bits that I've been using. Like this guy.
I've tried spade bits, they're usually available with a much smaller haft, but they also make a giant gnarly hole in the center, and the spike is usually a lot longer, which is usually a problem.
The pin vise is pretty ineffective at getting a wide bit, and obviously also has a tiny tiny little chuck. I often also have a pain getting the initial hole to sit in the right spot for doing bolter barrels and such. Drilling threw pewter with a pin vise is like pulling teeth.
Aaand the big-ass wood drill. The thing is huge, has no speed control at all, and is just unwieldly as all get out. It's got enough power to go through pewter without breaking a sweat, and is slow enough that I dont usually melt plastic if I'm using it - but I try not to do so if at all possible.
I've seen a few people recommend the tamiya hobby drill kit, which seems quite nice for drilling bolter barrels and such. I spoke with proxxon about getting a step-down transformer to just feed less power into my rotary tool to get it to slow down and they said without the speed it wouldnt be able to feed its air coolant well enough and would burn out, which is a shame, as that seemed like the best option.
I use ~1/4 to ~1/2 inch wide magnets for mounting dreadnought arms, vehicle turrets, etc, so they will hold in place without having to pin, and still have some motion if you want to pose them. It works quite well, once you have them in, but getting the holes drilled is a pain in the ass. I've also had some trouble getting flat bottomed holes for smaller wrist mounts, crisis suit weapons, and things of that nature, but I think that's largely because of melted plastic at the bottom of my drill holes.
Any recommendations?