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Anything to make them look a bit more personalized and better than the fleshbags variants ? For example to make the weapons/armor look more powerful.

Current Ideas:

Usage of twinphosphor and Stabilization feet from dunecrawler and glueing tons of cables and incense from the backpacks

Theres always the most obvious, more cog shaped things.

Compare the normal knight variants with the most obviously mechanicus ones, the Styrix and Magaera, they have "cog" shapes on the shoulders and shins.

Careful cutting of plasticard or greenstuff should probably take care of those.