Hey, here is my first attempt at a converted 'Ard boy from scratch materials. I used a thin sheet of aluminum for the Iron Gob, and the 'Eavy Armor. I was only planning on doing the gob at first, so i primed, and added armor, and primed again. I tried to maintain the detail with a brush (I aerosol the primer on) where it pooled and whatnot. I think the detail is still good. The edges and corners where left rough, to keep the armor looking orky. The boys I am using are second hand (hence the partially painted minis) , cost me 1.50 each.
My future 'ard boys will have detail, layered plates, rivets and whatnot added onto the armor. C&C is more than welcome, and any suggestions would be great.
Here is a view of an unaltered ork boy in the same pose as the converted boy, a
wip picture with the only the iron gob mounted and primed, and the final primed converted boy.
Here is my blog, with many pictures showing different angles for this project.
http://wanderingfoolungermaxwarhammer.wikispaces.com/Orks-+Conversion-+Ard+Boys